Polo Shirt Sewing Patterns to Produce in Series

The polo shirt sells in uniforms and in casual brands, and it gets complicated when the collar, the placket, or the pique aren't worked out. The polo shirt patterns in the catalog include classic pique, oversize, color block, and diagonal stripe styles, with adult and kids' size ranges, and each design was approved with a sewn sample.

The Modeltex catalog has 18 polo shirt sewing patterns (9 for men, 5 for women, 2 for boys, 1 for unisex adults, 1 for girls), all approved with a sewn sample and with the size range available on each product page; the most affordable PDF starts at US$23 with the standard size selection.

Polo shirts and cardigans in the catalog

There are short-sleeve pique polos, polos with a two-tone diagonal stripe, color block polos with a contrast collar, zip polos with a geometric print, and oversize polos with piping or color-blocked sleeves. There are oversized rugby polos with a contrast collar and pique polos with a shirt collar for kids. This group also includes short knit cardigans with buttons, for women.

Collar, placket, and pique: the critical points of a polo shirt

The knit collar and the button placket are the hard part. If the collar is cut longer than the opening, it ripples; if it is cut shorter than it should be, it pulls and distorts the neckline. The placket takes interfacing and sits at the same height in every size, so the buttons line up. Pique changes dimension with washing: ask the supplier for the shrinkage figure and prewash a sample before fixing the final length.

Pique, stripes, and color block: fabric and consumption for a polo shirt

Most polo shirts are made in cotton pique or cotton-polyester pique; for uniforms, polyester adds stability in the wash. Diagonal stripes and color blocks add pieces and require buying two or more fabrics from the same dye lot; stripes are matched at the sides. To embroider crests or logos, leave a position mark on the pattern in each size: that way the embroidery lands at the same height across the run. Sublimation only works on polyester. An A4 PDF is enough to test the pattern in the middle size; true-size plotter prints pay off more when you cut in batches.

Common fabrics for polo shirts: cotton pique, cotton-polyester pique, polyester pique, jersey, knit collar, rib knit.

Available polo shirt sewing patterns

Frequently asked questions about polo shirt sewing patterns

Are all polo shirts cut from the same pattern?

No. Every polo has a collar and a placket, but the style changes the pattern: classic, oversize, rugby with a shirt collar, diagonal stripe, or color block. In the catalog, all of them are listed under the same garment. Choose by style and by fabric, pique or knit, rather than by name.

How do you attach the knit collar on a polo shirt?

Measure the collar opening on the pattern and cut the knit collar to the length indicated on the product page, slightly shorter than the opening, so it sits without rippling. Sew it with a stretch stitch and finish it at the placket. Test it in the middle size: if it ripples, the collar is too long; if it pulls, it is too short.

Which fabric works best for a uniform polo shirt?

Cotton-polyester pique, because it withstands frequent washing, shrinks less, and holds its color. For a sublimated polo, polyester pique in a light color. Ask the supplier how much it shrinks and which dye lot each roll comes from, so a reorder doesn't change shade. The uniforms guide lists fabrics and sizes by garment.

Does an oversize polo shirt use the same pattern as a classic one?

No: an oversize polo has different ease, a dropped shoulder, and a longer sleeve and body. Grading up a classic doesn't give you an oversize; it is drafted as its own pattern. The catalog has men's oversize polos with piping and color-blocked sleeves, and they work best in a pique with body so they don't look limp.

Guides for producing polo shirts

Related garments

See all garments, the full catalog (more than 2,000 sewing patterns), the PDF A4, plotter and DXF/AAMA formats, or request custom patternmaking.